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60122 Restoration Plan

1123 - DMBS vehicle 60122 x = done
Version 28-Jun-05 1 = High
outline item priority
Bodywork    
  Fit temporary covers over the exhaust and fan openings on roof 1
  Restore scuffs in the paint work 3
  Procure and fit missing windscreen wiper. 4
  Repair bent horn 6
  Regular wash and clean to keep it good.  
Leading Bogie    
  Procure Speedo head. 2
  Brakes… Service and lubrication 5
  fit Speedo 6
Trailing power bogie    
  Investigate if the fitted MK3D bogie is OK… should it be a MK4? 1
  Procure missing shock absorbers. 2
  Service, lubricate and check motors 4
  Connect up electrics 4
  Service and lubricate brakes. 5
  Fit missing shock absorbers. 6
Underframe    
  Starting battery box…. clean, paint and service 3
Plan A … empty & flush-out cells, re-fill and charge 3
Plan B … buy new cells.  
  Fuel tanks… empty out sludge and re-fill 3
  Power control frame… clean, paint and service 3
  Lighting battery box…. clean, paint and service 4
Plan A … empty & flush-out cells, re-fill and charge 4
Plan B … buy new cells.  
  Compressor.. Clean, paint and service 4
  Air reservoirs… Clean, paint and test (certification?) 5
  EP brake… clean, paint and service 5
  Chip off 47 years worth of crud and re-paint. 5
Driving Cab    
  Fit temporary cover over missing ventilator cover. 1
  Procure and fit missing master key. 2
  Clean 3
  Clean and service electrical cupboard 3
  Service Handbrake 5
  Touch-up paint work 5
  Procure and fit missing ventilator cover. 5
  Service Route Indicator box (1 crank is u/s) 6
  Clean up and fit AWS 'sunflower' (non functional) 6
Engine Room    
  Procure missing fan coupling 1
  Procure missing Engine Control Socket 1
  Clean 2
  Repair/rewire damaged engine electrical conduit. 3
  Service valve gear. Re-fit (now recovered) missing parts. 3
  Service turbo, fuel pump, lub priming pump, fan gearbox and governor. 3
  Service Torque Regulator and relays. 3
  Service fan gearbox (fit couplings) 3
  Clean and service fuse cupboard 3
  Polish generator commutator(s) and service brush gear 3
  Flush out the cooling system 3
  Oil change - x gallons of Shell Talona 945 3
  Touch-up paint work. Re-paint pipes in their colours. 4
  Various access covers will be on 'Restore a Component' scheme.  
  Test and re-charge C02 system (certification?) 5
Guards Compartment    
  Install project white board. 2
  Install project 'shore' supply fuse board, sockets and lights. x
  Clean and touch-up paint work 5
  Fit letter rack…. A nice touch! 6
Saloon    
  Clean and touch-up paint/varnish work. 2
  Many items will be on 'Restore a Component' scheme.  
  Lubricate drop light scissors 2
  Vacuum and shampoo seat covers 2
  Re-fit seats, trim, racks 2
  Re-fit lighting. 4
General    
  Engine Only test at the end of the priority 3 tasks 4
  Move vehicle to running lines at the end of priority 5 tasks 6